PRINTING WIDTH:
1240-1440 mm.
PRINTING REPEAT:
400-800/1000/1200 mm
WATER AND SOLVENT INKS
UV INKS(as alternative)
STANDARD FEATURES
•The interchangeable Multipress modules allow a personalisation of the machine according the user’s exigency while the costs of its standard construction are kept accurately controlled by the manufacturer.
•The “C.I. FLEXOTRONIC N.C. - 8 Colours” - is supplied with the following on and out line equipments and auxiliary devices :
•Robot - pancer 10 A for simultaneous change of 8 anilox-cliches cylinders (Multipress patented)
•2 conveyors Trans 8 R with precision locked positioning for the transport of the anilox-cliches cylinders
•Quick job change of the ink with machine kept working
•Ink control 16 S for autocontrol and automatic ink viscosity maintaining, 8 tanks for selfwash, 16 ink tanks of 40 lt. capacity for the predisposition and quick new job change, 8 pressure pumps and 8 suction pumps for a wider re-cycling and quick job change.
•Cleanermatic Mod. 2504 machine with automatic system of cleaning treatment of the anilox cylinders (ecological)
•C.m.r. Cylinder Manager Robot for the robotised storing of 250 anilox-cliches cylinders up to a 1000 mm. size, with pre-selection of loading and unloading cylinders from the conveyor. High-up structural construction to spare space all around.
•By means of the apposite Multipress module cards it is possible to configurate the technical performances of the machine as required by any single customer and to know its price immediately.
•Full automatic duplex unwinder for reels of max. 1000 mm. diam., bi-directional, automatic reel change with 300 meter/minute shiftin (motorised translation) of the star
•Less power is required thanks to the modern electronics used
•The reel hoist with 1200 Kg of capacity allows the selfloading of the reels so as the unloading of cores and expansible shafts in automatic cycle
•Edge guider Opg Fife automatic with two sensor revolving frame
•Print unit composed by monolithic frames of 140 mm. (Multipress patented) thickness, heavy duty and with 8 tensioner-distancers with pre-loading of about 12.000 Kg. ea., flexion or deformation proof of the whole unit, which weight is of about 30 tons.
•32 re-cycling screws of satellite rolls and 32 reducing snakes (Multipress patented) with unreversible forwarding steps of 0,25 mm. at each turn
•56 step-by-step motors, 7 of them for each colour unit insetted in the 16 pressurised boxes
•Print pressures got automatically over the 32 loading cells
•The colour units are horizontal, easier, more precise and without gavity
•No oildinamical functions to exclude oil leakages
•Winder and unwinder motors are with unflowed power supply and constant tension, so that the installed power is reduced to the half
•The 26 KW of installed power to action the four fans are speed controlled and turn according the machine speed. The higher consumption is only at the highest machine speed
•The vectorial inverters modify the speed of the electroventilators also by means of a sensor which controls the eventual leakage of thinner in the space and the density of the thinner in the re-cycle
•Frontal and simultaneous web thread protected by 32 loading cells
•Simultaneous autoregister of 8 side and circonferential colours
•Lubrified airpads on the linear movement
•Automatic opening and locking of the anilox-cliches cylinders jaws
•G25 cast iron bull gear at 72 mm. of height with a toothed steel ring, interchangeable, at its end. Total weight of about 2,55 tons.
•Overhead dryer of 8 meters with 120 rows of transversal blowing holes and 28 rows of transversal air suction holes
•20 blades and 16 rows of blowing transversal holes in the intercolor and 16 rows of transversal suction holes over 9 intercolor boxes with 46.000 mc/h of circulating drying air
•Rolls of 100 mm. diam. in overhead dryer, motorised to turn at the same band speed
•Accessible non-conductor “dryner” box of 410x240h. = 220 cm. for the installation of the fans, burners, thermoconveyors, etc. with lighting and spare parts shelf
•Non-conductor “erzainer” box of 510x240h. = 220 cm. to contain all the electronics, power suppliers, the desk with chairs, servicing CPU, shelf for technical documentation and spare parts, synoptical panel connected to the production department office, air-conditioned room, lighting, foot-stand and protections as per the ruling standards
•Chambered doctor blade “flexomat” with double trap, elimination of air bubbles; the re-cycling is gauged and ink entry all over the front line with even fulfilling of high speed anilox
•The doctor blade structure is supported at the ends by ball bearings allowing a 72° automatic rotation, ball recycling guiders actioned by autolocking pneumatic cylinders, independent setting-up of the pressure and autorecovering of the blade wearing-up
•The changing up of the blade can be carried over by means of a pneumatic action easied up by the autorotation of the “flexomat” doctor blade
•The side tightening washers are of “vyram” plastic material wearingproof vulcanised and studied so to allow their being used again
•The structural configuration is protected by hydrorepulsive “teflon” material and allows its automatic selfwashing
•The ink control device, asides from the self-washing of the double pumps, of the tubings and of the doctor blades, checks automatically and maintains during all job time along the pre-setted viscosity
•The re-cycling and the washing are carried on by 8 pressuring and 8 suction pumps of centrifugal type and of hydrorepulsive material. Such re-cycling force secures also an higher inking at high printing speeds
•During the print processing it is possible to prepare the inks for the new successive job, so to reach an automatical and immediate disposition of the pre-selected tanks
•Ink control is made up by 16 tanks containing each over 40 liters of ink and by 8 tanks containing each 10 liters of thinner
•Asides from the checking and maintaining of the ink viscosity, you have on the display the “bargraph”, which informs by means of a visual optical signal and for each ink the lowest reached level. Once the pre-setted time is over without regenerating of the ink level the signal will become acoustical and after a certain time you will have the emergency stop of the machine
•By means of a “robot pancer” with 10 axles incorporated in the sides of the print unit it is possible to carry on a quick change of the 8 cylinders anilox-cliches-holders in simultaneous
•Both the “trans 8 R” trolleys are made by 8 locations and placed on both sides of the printing unit; they allow the unloading and loading up in simultaneous mode within a time of approximately 10 minutes
•Intercolor drying boxes by air processing with utmost extended overhead dryer, 46.000 cubic meters of air with 26 KW of installed power checked by conveying inverters
•Air process heating in the non-conductor accessible “Drainer” box , where it is possible to install any transductor or thermoconveyor
•Outfeed chill roll of 340 mm. diam. with thermosetting
•Edge guider Opg Fife automatic for rotating from winder with two shiftin sensor of the motorised star
•Full automatic f.a. duplex winder, bi-directional reel of max. diam. 1.000 mm., rotating star controlled by vectorial processing
•Reel hoist of max. 1200 Kg. for the unloading of the reels and the loading of cores and expansible shafts in automatic cycle
•On-line autoregister in automatic (the machine carry on the side and circonferential autoregister most quickly to get the highest quality level)
•Optimisation devices of the highest mechanical printing speed for each print unit. The machine reaches the adequate speed according to the kind of the jobs
•Automatic positioning of the anilox-cliches cylinders according to the pre-setted print pressure on the 32 electronic loading cells
•Two-monitors console with a pull-out supporting board, operator’s concealed and automatically pull-out seat
•Print visualisation on-line (print remote control)
•High definition telecamera with motorised memorisable displacements, for the control and visualisation of straight and reverse printing
•Videocamera for the control of crocini and 14 enlargement registers
•20” - 21” high definition monitor
•30 pages of function check supervision
•Pentium 200 central computer
•On request : auxiliary on-line print units
•Shelf for spare parts kit advisable
•Spare parts on customer’s request
•Ceramic anilox cylinders with chromeplated “Praxair” hubs
•Sleeves - register electroerosion made
•Expansible aluminium cylinders for unwinder
•Expansible aluminium cylinders for winder
•Two ranges of tensioning bands 2,5/25 Kg. or 5/50 Kg.
•Central drum diam. 2.300 mm. treated and chromeplated
•Anilox cylinder diam. 186 mm.
•Inside diameter of anilox - cliche cylinder ball bearings : 72 mm.
•Print size range : 350-1000 mm., optional up to 1200 mm.
•Mechanical speed : 380 m/min.
•Safety guards according to the CE ruling standards
•Cooling unit with double thermosetting and double closed circuit
•Composable bridge, foot stand and servicing stair
•Motorised web thread in from the unwinder to the infeed driver roll with copy-limitator
•Standard colour of the machine : outside walls white; front board and inside black; threadings and guards yellow
•Factoring insurance policy of the civil liability and highest maximal : two milliards for each accident; indemnity limit for damages caused by activity cut-off: threehundred millions
•On request : supply of pre-print equipment for exposure and processing of photopolymers
•Pre-print assistance for flexographic plants, selection in four colour or six colour process by means of crystal raster
•Supply on request of matt films fitted to the flexographic pre-printing
•On request instructions to your personal about the fundamental elements of flexographic pre-printing
•Training of your people for the use of the machine and the availability of the considerable performances to a top quality
•On request instruction to your personal about the fundamental elements of the flexographic printing to reach high quality levels
•Printing assistance for the different kinds of ink and the applicable technical methods
•On request supply of inks for any print requirement (U.V. thinning water)
